Cleanroom Compatible Planeveyor
PVPseries
- STEEL
- STAINLESS
- RESIN
- RoHS
- PAT
- PAT.P
Planeveyor used in clean room needs to its materials to be changed and cleaned level depending on various usage environments (wear resistance, heat resistance, static prevention, vacuum environment, etc.) in the manufacturing process of glass substrates and others.
Atec conducts assembly and packaging in clean booth and clean bench. In parts unit, cleaning with pure water using a degreasing / dedicated cleaner is performed, and the resin powder attached to the surface at the time of ball processing is also removed to the limit.
PVP series / Flow chart of Cleaning and Assembly
Properties of resin
- POM
〈 Polyacetal 〉 - Representative of engineering plastics with high processability.
It has well balanced mechanical properties and continuous use temperature usage which is around 80 °C. It is sensitive to strong acids and flammable.
- UHMWPE
〈 Ultra high molecular weight polyethylene 〉 - Especially excellent in abrasion resistance (POM, higher abrasion resistance than stainless steel) Impact resistance is the best plastics among. It is strong against water, but the continuous usage temperature is around 80 °C.
- PEEK
〈 Polyetheretherketone 〉 - Polymer resin which has excellent heat resistance (continuous temperature usage 150 °C), Weariness resistance and abrasion resistance and can be used except concentrated sulfuric acid. Almost no gas elution.
- PI
〈 Polyimide 〉 - 100% polyimide super heat resistant resin. (Continuous use at 250 °C, use limit at 450 °C for short time use) Resin that has excellent wear resistance without being affected by organic solvent, grease, oil.
- D
〈 Dielectric type (antistatic) 〉 - Each material is black in antistatic grade. It is used to address problems due to ESD and other static electricity with a surface resistivity of 103 to 107Ω. Body and small ball adopt dielectric type resin or stainless steel.
*Other materials can also be manufactured. Please feel free to contact us if you have any desired specifications.
Cleanroom compatible Planeveyor [Resin type]
PVP20B series (PAT.P) Data of rising dust and durable running.
We measure particle data around one cubic foot when running in a clean box.
■ Test specification
| Rising dust test: measurement type | PVP20BJ-JJ (Main ball: POM / Small ball: POM / Body: POM) |
|---|---|
| Endurance running test: measurement type | PVP20BU-JJ (Main ball: UHMWPE / Small ball: POM / Body: POM) |
| Test load | 14.7N (1.5kgf) |
| Running speed | 300mm/sec |
| PVP contact surface | Use glass piece |
■ Environment in the clean box
| Dust generation data when not running | PARTICLE 0.3µ: 2 pieces / PARTICLE 0.5µ: 0 piece |
|---|---|
| Continuous operation of box fan | Ability: 11.0m3/min 〈 NIC Autotec, Inc. 〉 |
| Measuring equipment | AIR BORNE PARTICLE COUNTER RION HHPC-2 Ability: 0.1cf/min (Aspirate for 10 minutes every 1 km run) |
| Running time | Continuous running for 10 hours a day for 30 days |
■ PVP20BJ-JJ Data of rising dust
■ PVP20BU-JJ Date of Endurance running
Cleanroom compatible Planeveyor Resin type
PVPseries
- STEEL
- STAINLESS
- RESIN
- RoHS
- PAT
- PAT.P
It will be adapted for conveying and positioning according to the conditions, suppressing damage on the glass surface by selecting the material of various plastics. It is lighter and has less dust generation than the conventional positioning method using supporting plastic pin and others.
It is possible to aspirate fine dust that has entered inside by drilling holes in the bolt section. (option)
PVP10B Type
PVP10BJ-SJ
PVP10BP-SS
PVP10BU(D)-SUS
PVP10BP(D)-SJ(D)S
| Model | Recommended Load Capacity |
Recommended tightening torque |
Material | Use Direction |
|---|---|---|---|---|
| PVP10BJ-SJ | 4.9N (0.5kgf) | 1.3 - 1.6N·m | Resin body | Upward·Downward |
| PVP10BP-SS | 4.9N (0.5kgf) | 11.2 - 13.7N·m | SUS body | Upward·Downward |
| PVP10BU(D)-SUS | 4.9N (0.5kgf) | 11.2 - 13.7N·m | Combination | Upward·Downward |
| PVP10BP(D)-SJ(D)S | 4.9N (0.5kgf) | 11.2 - 13.7N·m | Conductive combination | Upward·Downward |
PVP16B Type
PVP16BJ-SJ
PVP16BU-SS
PVP16BU-SUS
PVP16BU(D)-SU(D)S
| Model | Recommended Load Capacity |
Recommended tightening torque |
Material | Use Direction |
|---|---|---|---|---|
| PVP16BJ-SJ | 8.8N (0.9kgf) | 1.3 - 1.6N·m | Resin body | Upward·Downward |
| PVP16BU-SS | 8.8N (0.9kgf) | 11.2 - 13.7N·m | SUS body | Upward·Downward |
| PVP16BU-SUS | 8.8N (0.9kgf) | 11.2 - 13.7N·m | Combination | Upward·Downward |
| PVP16BU(D)-SU(D)S | 8.8N (0.9kgf) | 11.2 - 13.7N·m | Conductive combination | Upward·Downward |
PVP20B Type
PVP20BJ-JJ
PVP20BP-SS
PVP20BV-SUS
PVP20BP(D)-SJ(D)S
| Model | Recommended Load Capacity |
Recommended tightening torque |
Material | Use Direction |
|---|---|---|---|---|
| PVP20BJ-JJ | 14.7N (1.5kgf) | 1.3 - 1.6N·m | Resin body | Upward·Downward |
| PVP20BP-SS | 14.7N (1.5kgf) | 11.2 - 13.7N·m | SUS body | Upward·Downward |
| PVP20BV-SUS | 14.7N (1.5kgf) | 11.2 - 13.7N·m | Combination | Upward·Downward |
| PVP20BP(D)-SJ(D)S | 14.7N (1.5kgf) | 11.2 - 13.7N·m | Conductive combination | Upward·Downward |
Cleanroom compatible Planeveyor With Main ball lock mechanism
PVPRseries
- STEEL
- STAINLESS
- RESIN
- RoHS
- PAT
- PAT.P
The mechanism for fixing the main ball with the force of air prevents positional displacement of the work piece such as glass substrate. Normally, the main ball rolls as smoothly as in PVP series. There is a specification that allows dust suction only for 20B type.
Planeveyor's Unique Lock mechanism for the main ball
PVPR10B Main ball Lock Type
PVPR10BJ-SJ*Pictures are an example of products.
| Model | Recommended Load Capacity |
Recommended tightening torque |
Pressure Range | Body material and weight | Use Direction | |||
|---|---|---|---|---|---|---|---|---|
| Resin | SUS | Combination | Conductive combination |
|||||
| PVPR10B□-□□□ | 4.9N (0.5kgf) | 1.3 - 1.6N·m | 0.4 - 0.5MPa | 8g | 33g | 28g | 28g | Upward |
PVPR16B Main ball Lock Type
PVPR16BJ-SJ*Pictures are an example of products.
| Model | Recommended Load Capacity |
Recommended tightening torque |
Pressure Range | Body material and weight | Use Direction | |||
|---|---|---|---|---|---|---|---|---|
| Resin | SUS | Combination | Conductive combination |
|||||
| PVPR16B□-□□□ | 8.8N (0.9kgf) | 1.3 - 1.6N·m | 0.4 - 0.5MPa | 10g | 41g | 36g | 36g | Upward |
PVPR20B Main ball Lock Type
PVPR20BJ-JJ*Pictures are an example of products.
| Model | Recommended Load Capacity |
Recommended tightening torque |
Pressure Range | Body material and weight | Use Direction | |||
|---|---|---|---|---|---|---|---|---|
| Resin | SUS | Combination | Conductive combination |
|||||
| PVPR20B□-□□□ | 14.7N (1.5kgf) | 1.3 - 1.6N·m | 0.4 - 0.5MPa | 12g | 50g | 43g | 43g | Upward |
PVPR20B-H Main ball Lock Type [With Dust Suction hole]
PVPR20BJ-JJ-H*Pictures are an example of products.
| Model | Recommended Load Capacity |
Recommended tightening torque |
Pressure Range | Body material and weight | Use Direction | |||
|---|---|---|---|---|---|---|---|---|
| Resin | SUS | Combination | Conductive combination |
|||||
| PVPR20B□-□□□-H | 14.7N (1.5kgf) | 1.3 - 1.6N·m | 0.4 - 0.5MPa | 12g | 50g | 43g | 43g | Upward |
Cleanroom compatible Planeveyor Resin molded type
PVPAseries
- STEEL
- STAINLESS
- RESIN
- RoHS
- PAT
- PAT.P
It is a general purpose type cleanroom compatible Planeveyor which realization cost reduction by making the body parts for POM molded products of PVP 20B series. All lineups are specificated to allow dust to be drawn.
PVPA20B Type [With dust suction hole]
PVPA20BJ-JJ
PVPA20BU-JJ
PVPA20BP-JJ
PVPA20BV-JJ
| Model | Recommended Load Capacity | Recommended tightening torque | Weight | Use Direction |
|---|---|---|---|---|
| PVPA20B□-□J | 14.7N (1.5kgf) | 1.3 - 1.6N·m | 9g | Upward |
Cleanroom compatible Planeveyor Resin molded type
PVP30JCseries
- STEEL
- STAINLESS
- RESIN
- RoHS
- PAT
- PAT.P
Recommended use load type 78.4 N (8 kgf) of general-purpose type which realized substantial cost reduction by making body parts into POM molded parts.
It is a cleanroom compatible Planeveyor.
PVP30JC
It is possible to change the material for the main ball and small balls.
| Model | Recommended Load Capacity | Weight | Use Direction | Main Ball | Small Balls | Body | Cover |
|---|---|---|---|---|---|---|---|
| PVP30JC | 78.4N (8kgf) | 28g | Upward·Downward | POM | POM | POM | POM |